The 1" bimetal hole saw I picked up at True Value made drilling the holes easy, though I probably shouldn't have cut the spacers before drilling them. I had to hold them with Vice Grips since I did t have enough material to clamp them to the drill press. Also the bit seemed to oscillate slightly, I need to tighten up the alignment of the press.
A sanding drum in the dremel made cleaning up the holes easy, followed by a hit with a scotchbrite pad.
Wings: 1.5 hrs
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